Operations Management in Practice Essay Example | Topics and Well Written Essays - 1750 words

Operations Management in Practice - Essay Example Psycho sports did not have any automated system to record the number of purchases being made and when they are used and how much stock is maintained in the inventory. As sales were increases and the buyers now included large retail stores, it was becoming increasingly important for psycho sports to keep track of the production in order to meet the demands in a timely fashion. Peter found it difficult to get all the information as the structure was entirely disintegrated and manual. There was no system that recorded the information and there was no single worker that managed the entire inventory levels and kept the information in an integrated form. There was no central database or system that held and updated all the information regarding the inventory levels of different parts. The data was all decentralized and with different workers responsible for different parts who were more often than not, unaware of the inventory levels. Furthermore, the purchasing was also manual, hence, the re was no record of the number of item that were purchased and used. Exercise 1 (a) Draw a single level bill of material for each level of assembly; Face assembly Item no. Quantity 6511 Rubber Face 2 2547 Wooden Inner 1 8561 Foam Panel 2 Handle Assembly Item no. Quantity 1821 Handle 1 9110 Nail 2 (b) Complete indented bills of material Item no. Quantity Quantity 0499 1821 9110 Handle Assembly Handle Nail 1 1 2 7754 Shaft 1 0955 Connector 1 9110 Nail 4 8744 Rivet 4 0772 6551 2547 8561 Face Assembly Rubber Face Wooden Inner Foam Panel 1 2 1 2 Exercise 2 Create the materials requirements planning record for each part and sub-assembly of the bat Bat Lead Time: 2 weeks 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Gross Requirement Planned Receipts On hand Planned Orders